Manufacturing of Printed Circuit Boards (PCB)

PCBA Manufacturing Standards

In accordance with the IPC standard, we manufacture printed circuit boards (PCB) of the highest quality USA and European standards.

Circuits are a vital part of various electronic devices and are intended for installation in devices for various purposes and are made of various materials (FR4, CEM1, aluminum, Teflon, rogers). We procure materials and components from leading manufacturers at the most competitive prices possible, thus ensuring highest quality at most reasonable prices.

We also offer flexible and rigidly flexible printed circuit boards.

We carry out regular quality controls in the production process. We are focused on fast but flawless production, reduction of production costs, material and energy efficiency of the production process and short delivery times. Our concern for the environment is confirmed by the acquired ISO 14001: 2015 standard.

Machine Assembly of SMD Elements (Pick and Place)

Our modern production line is equipped with various equipment and upgrades for automatic laying of components of class 01005 to 50X50mm. We have two precision Samsung SM481 + tilts with ten heads. Each head can lay 38,000 components per hour – sizes from 0402 upwards, all the way to precision IC chips (BGA, QFN, DFN…).

The design of the line enables the production of smaller and larger series, as well as sample and prototype products. SMD components can be laid on both sides.

With the aim of optimizing the laying process, our engineers can also be involved in the initial agreements, thus making the construction of the final products as cost-effective as possible and provide long-term savings.

Assembling THT (Through-Hole) Components

Printed circuit boards can also be equipped in THT technology. With the help of the techniques of classic rolled manual soldering of components, as well as the techniques of advanced selective soldering of components, boards with Through-Hole component insertion can be equipped on one or both sides. Our experienced high-performance team and machines of the established Ersa brand enable the precise execution of simpler and more complex projects.

AOI (Automated Optical Inspection)

One of the most important phases of equipping boards with SMD components is the automatic optical inspection (AOI), which ensures high-quality finished products. With the help of AOI testing, visual confirmation of laying and the quality of soldering is performed. Regular AOI testing also provides statistics on equipped panels, and in accordance with the findings, the settings of machines in the production line are also corrected if necessary.

Our AOI systems are able to provide a detailed overview of between 250,000 to 400,000 components per hour.

Final Testing and Assembly

All functional tests of finished products are performed in our production facility, thus shortening delivery times and ensuring diligent final inspections of products.

Most of the test devices are customized, developed and manufactured by us. In addition to programming the services of already equipped panels, we also offer our customers the production of custom test devices and fixtures.

Final Assembly

We offer our customers the equipment of assembled printed circuit boards (PCB) with cables and the installation of equipped PCBs in finished products or box builds.